Depending on your perspective, 3D printers are now either as easy to use as a traditional home document printer or overwhelmingly complex toys that only tech nerds can really justify owning. And the truth probably lies somewhere in the middle. Regardless of how you feel, 3D printers are already an […]
Tag: Fabrication
Back At Ya – Factoring For Springback When Bending Metal
If you’ve ever bent a paper clip or opened a soda can, you know that you have to push the metal beyond the point you want it to rest. This effect is called “springback,” essentially an internal memory that results from the metal’s inherent resistance to changing shape when force […]
How to Set Up a Basic AC/DC TIG Welder
While there are many ways to weld metal two pieces of metal together – gas, stick, MIG, TIG, resistance – the one that often strikes fear into most DIYer is TIG (Tungsten Inert Gas) welding. TIG welders are versatile machines that allow for welding both steel and aluminum. The process […]
Pro Files: Ed Sweeney of Proper Noise Limited
It wasn’t supposed to happen like this. Fresh out of Temple University with a degree in marketing, Ed Sweeney hit the streets in search of his dream job with a carmaker. Any carmaker. He wanted to work in advertising, make legendary commercials, do the fun stuff. Subaru passed. So did […]
Project Sunny – Episode 3: Organizing the Chaos
As work continues on Project Sunny, it’s important for us to stay focused on the final goal of putting this Range Rover back together correctly some day. It’s easy to get caught up in all the excitement during teardown, but it’s important to be methodical about your work during this […]
How to Make Great Wiring Harnesses for Your Project
Next time you’re walking a car show, look beyond the shiny paint and wild wheels on those custom builds to see what truly separates the great cars from those that are just okay. It’s often the little details like the correct finish on certain hardware, or panels that have been […]
Project Internet Café – Episode 8: Upholstering the Custom Seat
In this episode of Eastwood’s Internet Café project, the team takes the custom seat pan to a local upholstery shop to make it a complete seat by crafting a cover out of leather and Alcantara. It’s fascinating to watch the craftsman take it from naked foam to patterns to a […]
Project Internet Café – Episode 4: Fabricating a Semi-Custom Seat Pan
In this episode of Eastwood’s Internet Café project, JD gets to work modifying the factory two-person seat to convert it into a classic café monoposto perch. After trimming the original seat pan, he crafts a short extension using a bead roller to get the perfect profile before welding it to […]
Mark’s Trans Am – Episode 3: Fabricating a Body Rotisserie
In this episode of the Trans Am project, Mark fabricates a tip-over jig to use in place of a body rotisserie in his tight home garage. This will give him easy access to the bottomside of the car, allowing him to easily replace the floor panels.