What does this mean to you? That small, intense plasma beam is extremely powerful and can cut through metal with ease. This also means it can wear out consumables. We get calls from time to time about customers that have had issues with their plasma cutters. The symptoms are often that the plasma cutter won’t initiate an arc on the metal, or the arc will start and stop erratically while you’re cutting. I decided to put together a few causes for those sort of issues. Hopefully one of them can save you time when diagnosing an issue with your plasma cutter.
Tag: DIY
Step up your Hammer Game! Using Intermediate Body hammers and Dollies
Back when cars were made of heavy metal and had lots of beautiful curves guys took the time to repair a fender rather than just replace it. Any good metal worker will tell you that you need to match the hammer and dolly as close as possible with the shape of your panel you’re working on. When you’re working on a curvy car like something from the late 1930’s through the 1950’s you will be hard pressed to find a flat panel on the vehicle. This means that you will need to use tools to match. Back in those days the selection of specialty hammers were vast, some being specifically used for one type of car or type of repair!
Build a chassis/fixture Table on a budget
In a effort to make my life easier I decided I would build a table that I could build and modify chassis on in the future. I only had a few simple rules; it needed to be mobile, I needed to be able to easily level it, and it needed to be AFFORDABLE. If you haven’t checked, the metal required to build a heavy fabrication or chassis table new is big bucks. I’d rather save that cash for my project cars and repurpose some metal from my local scrap metal yard.
Project Pile House- Shaving the Door handles
Since guys have been customizing cars, shaving the door handles has been one of the most common modifications to make the car look as smooth as possible. This process can be a pretty simple process, but there are a few things that can make it go smoothly. I decided to show the process on Project Pile House.
HVLP Spray Guns FAQ
What size compressor do I need to run this? How many PSI? How many CFM? – This will vary from gun to gun, and even with what tip you are using on the gun. For the most part HVLP guns need more air volume, and less air pressure than a […]
Tips to tuning up your metal fab tools.
You change the oil, rotate the tires, wax your car to keep it in tip-top shape right? Well why not your tools? Metal fabrication tools get used hard and often we forget that they need maintenance to keep them working well. I put together a handful of tips that will help you keep your tools cared for.
Metal Buffing Tips and Tricks
Buffing is just the process of smoothing the minor high and low spots on a surface until it is perfectly smooth. Typically it is done with fabric wheels and abrasive compounds of various types. You progressively move from a very aggressive, to a less aggressive compound, and matching wheel, until you polish your piece to a near mirror finish.
Clear Coat FAQ
Clear Coat is just like regular paint with no solids or tints added to it. Modern clear coat paints are formulated to have more gloss, more flexibility, protect better and be more UV resistant than the old solid color/no clear paints that used to be the industry standard.
How to Fit Seat Sliders to Your Hot Rod Seat
The older the car you’re working on, the harder it can be to find usable parts you need. This becomes increasingly difficult when you get into cars that were short production or year runs. The iconic 1932 Ford is the most covenanted cars to build a hot rod out of. Being that they are a one year only body style, parts get expensive quick (especially original parts!). The seat slider mechanisms for an original ’32 Ford seat are as rare as hens teeth and command a pretty penny when you do come across one complete! Recently my friend Ace asked me to help with the task of getting his reupholstered original seat to bolt into the car AND slide easily. I decided to take some photos along the way and show our low-budget (and fairly low tech) fix.