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Step up your Hammer Game! Using Intermediate Body hammers and Dollies

Back when cars were made of heavy metal and had lots of beautiful curves guys took the time to repair a fender rather than just replace it. Any good metal worker will tell you that you need to match the hammer and dolly as close as possible with the shape of your panel you’re working on. When you’re working on a curvy car like something from the late 1930’s through the 1950’s you will be hard pressed to find a flat panel on the vehicle. This means that you will need to use tools to match. Back in those days the selection of specialty hammers were vast, some being specifically used for one type of car or type of repair!

Archive, DIY & How To, Metalwork & Fabrication, Tech Articles, Tools & Equipment

Beginners Metal Shaping Project- Making a panel blister.

Metal shaping is one of those things that seems like black magic to beginners. There really is a science behind the process that takes quite some time to learn and understand. The quickest and easiest way to understand how metal shaping works on the granular level is by comparing it to pizza dough. The more you stretch it out, the thinner it gets and the excess material has to go somewhere (in the pizza’s case its the rolled up crust) and the more you shrink the metal the thicker it gets and again it has to “go somewhere”. I decided to demonstrate a great beginner project for gaining experience in metal shaping by making a panel blister out of a 12″x12″x12″ piece of 5053 .035 aluminum. This process is great to help you understand the process and is pretty straight forward.