No one’s perfect, but we can do our best to strive to get the closest we can get to perfection every day. These ideals are the same whether you’re a cook, a machinist, a landscaper, or a guy in his garage building an old car or motorcycle. One big lesson I’ve learned over the past few years has been to slow down and take the time to make sure that parts fit together as nice as possible before welding. Just blindly rough cutting a piece and trying to make it fit another piece is going to end with an uneven weld seam and won’t end well!
Welding Projects
How to Channel A Ford Model A
Back in the late 1940’s-1960’s it was pretty easy to distinguish if a hot rod in a magazine was built on the east coast or on the west. One of the big differences is how the profile and stance of the car differed. An “east coast hot rod” was easily identifiable by its low ride height and body channeled pretty hard over the chassis without chopping or lowering the roof. It seems as the years went on guys were channeling and lowering their cars more and more until there was almost no ground clearance and no headroom from the raised floor.
How to Build Simple Engine Mounts for a Hot Rod
To me building a hot rod or custom car is all about building with what you’ve got, using some ingenuity, and making things from scratch. Sure you can point and click with your mouse and buy a “hot rod in a box” from online vendors, but I think that those cars lose the soul that makes a hot rod so dang cool. Recently I built a chassis for a 1930 Ford Model A coupe I’m putting together and I needed to make some simple motor mounts to attach the Flathead to the chassis. I know you can buy some, but where’s the fun in that?! I decided to show a simple way to make some mounts from scratch.
Project Pile House- Shaving the Door handles
Since guys have been customizing cars, shaving the door handles has been one of the most common modifications to make the car look as smooth as possible. This process can be a pretty simple process, but there are a few things that can make it go smoothly. I decided to show the process on Project Pile House.
How to Fit Seat Sliders to Your Hot Rod Seat
The older the car you’re working on, the harder it can be to find usable parts you need. This becomes increasingly difficult when you get into cars that were short production or year runs. The iconic 1932 Ford is the most covenanted cars to build a hot rod out of. Being that they are a one year only body style, parts get expensive quick (especially original parts!). The seat slider mechanisms for an original ’32 Ford seat are as rare as hens teeth and command a pretty penny when you do come across one complete! Recently my friend Ace asked me to help with the task of getting his reupholstered original seat to bolt into the car AND slide easily. I decided to take some photos along the way and show our low-budget (and fairly low tech) fix.
Ditch Those Leaky Header Joints
After you’ve been building and modifying cars for a while there’s some things that you become pretty particular about. It could be just how you like something to look or function, or just an extra step you take to save yourself headaches in the future. One of mine is an exhaust system that’s leak-free and sounds good. I’ve had bad luck over the years of header unions leaking over time. It seems either they crack at the welds or they just fit poorly and leave much to be desired when fitting the rest of the exhaust.
How to Control Warpage on Sheet Metal on a Weld Joint with Gene Winfield
There’s a misconception among enthusiasts and even some professional body guys about welding sheet metal. The fact is that no matter how good or careful you are, metal WILL warp when you’re welding on sheet metal.
How to repair a damaged Aluminum Alloy Wheel
In this part of the country (Mid-Atlantic) cars, wheels especially take a beating during the winter. Slippery roads, corrosive salt on the roads, and potholes that could swallow a small child wreak havoc on your automobile. The cost to replace a damaged aluminum wheel can be VERY costly. In the classic car world wheels may be obsolete and impossible to replace if you have a damaged wheel. I decided to tackle repairing a badly damaged aluminum aftermarket wheel I have had stashed away for years.
Smoothing the Back End- Frenched Taillights on Pile House.
I will admit that I tend to over think things when I am building a custom car and sometimes I mock something up and I don’t like it or decide I need to tweak the original idea. A while back I decided on a set of ’62 Oldsmobile 88 taillights for the back of the truck. I liked the lens shape and chrome trim on them, but the bezel had peaked ends that made it tough to sink them into a relatively flat panel. For the sake of getting “something” in the rollpan I temporarily made brackets to slide them into the panel. At first I was “ok” with how they looked, but the further I got with building the tailgate on the backend I knew in the back of my head I needed to revisit how they were sitting.